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- We purchase brass scrap and ingot, copper scrap and ingot, zinc scrap and ingot. These are the main components of our production as raw material. During this purchase period, we test these materials by looking the chemical composition, detecting the loss ratio and inclusions which may effect the quality. Unaccepted material is turned back to the supplier.
- Raw materials are melted in our Horizontal Continuous Casting Furnace, which is known as the best technology for brass casting because of its most defect free structure. Periodically, the melted material is sampled and chemically tested through our HILGER Spectromertric Chemical Analysis Device.The output of the continuous casting system is cut to standard lentghs as brass billets.
- The brass billets which are cut into standard length, are heated to the extrusion temperature by our Fully Automated Feeded and Exhausted, Multizone Temperature Controlled Billet Heating Furnace. At the out of the furnace, the billet temperatures are re-controlled by digital device and unacceptable billets are returned to the beginning of the process.
- Heated brass billets are fed to our 1250 Tons Extrusion Press and extruded to brass rods and brass profiles forms. The dimension test occurs after the extrusion process and rejected material sent out of the process.
- Also the Brinell Hardness is tested at our Brinell Hardness testing device and detected whether the hardness value is in acceptable margins.
- After extrusion process and tests, the material is cut to length and packed to 1-2 tons bundles by steel strips.
- Bundled material is loaded to our service trucks and served to the customer address.
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